Broken Vise Transformation
- Material and Tools Used
- Two Fixes. So to fix this kind of problem you have two options one is to weld this and second is to make the jaw completely out of ...
- Turning the Main Base of the Front Jaw. ...
- Joining the Two Cylinders Together. ...
- Clearance Cut for the Nut. ...
- Preparing the Steel Block. ...
- Joining the Block and the Barrel Together. ...
Do you need to break down your vise completely?
At this point, regardless of what type of vise you’re working on, you should have it broken down completely and ready for a better evaluation of what you’re working with. Sometimes you’ll need to do a little bit of cleaning to have a good plan, but most things are pretty obvious at this point.
How do you remove a vise from its base?
With the dynamic jaw removed I’ll start on the main body of the vise. It it has a swivel base, I’ll remove that next. With some models all you have to do is loosen one or two swivel locks until they separate from the bolts underneath but some brands also have a large center bolt (shoulder bolt for us terminology geeks) that needs to be removed.
How do you set up your vise?
Generally speaking, I’ll set the main body of the vise and the dynamic jaw aside and then gather up the small parts and spindle. I put the small parts in a box, and set the spindle on top of it. This is where you have a couple of decisions to make.
Do you take the jaws off your Vise first?
On vises that have removable jaws I normally take those off first because you sometimes have to lean on the screws/bolts pretty hard, and it’s easier when you have the extra mass of the vise to resist the torque. If they’re really tight I’ve used a clamp to secure the vise to the bench so it won’t move around while I’m working on it.
How do you fix a old bench vise?
3:187:28How to Restore a Bench Vise // DIY - YouTubeYouTubeStart of suggested clipEnd of suggested clipUp. For the jaws of the Vice I use my rotary tool with a cut-off disc to carefully grind in betweenMoreUp. For the jaws of the Vice I use my rotary tool with a cut-off disc to carefully grind in between the rows of teeth to repro.
How do you fix broken metal?
2:517:15How to Glue Metal with J-B Weld - Video 3 of 3 - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt reasonably liberally to the edge or for a bit of cast iron that I need glue.MoreIt reasonably liberally to the edge or for a bit of cast iron that I need glue.
How do you fix a seized vice?
0:241:59How to fix a jammed, stuck or seized vise/vice - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo all i actually had to do was come in with a file. And just tidy up dress the edges to get rid ofMoreSo all i actually had to do was come in with a file. And just tidy up dress the edges to get rid of the rough. Spots. And there are some ground flat.
How do you take apart a vice?
3:4014:01How-To: Take Apart, Lube, & Mount A Bench Vise - YouTubeYouTubeStart of suggested clipEnd of suggested clipBut if you had one that was in rough shape. And you needed to take it apart further to blast it orMoreBut if you had one that was in rough shape. And you needed to take it apart further to blast it or whatever you can see there's a screw right here and then this whole lead screw should come out.
Can you weld a broken vise?
0:2712:02Repairing a Broken Vise - YouTubeYouTubeStart of suggested clipEnd of suggested clipThere you could weld it how it is now but if you want to have some better strength you want to doubtMoreThere you could weld it how it is now but if you want to have some better strength you want to doubt for that out that way there's no fancier crack just splitting up into your world.
How do you join two pieces of metal without welding?
The technique of brazing is similar to welding, but is less expensive. Also, brazing acts more like an adhesive as it bonds the two metals together with the filler metal....Here is a list of different ways to join metal without welding:Hardware assembly.Spot welding.Riveting.Brazing.Soldering.Glue.
How do you Unseize rusted tools?
0:101:16How-to Fix Rusted Stuck or Seized Pliers Tutorial - YouTubeYouTubeStart of suggested clipEnd of suggested clipTake some wd-40 or some motor oil and just spray them like. That. That's the wd-40 you can also useMoreTake some wd-40 or some motor oil and just spray them like. That. That's the wd-40 you can also use motor oil if you don't have wd-40.
How do you get rust off an old vice?
Use a wire brush and a sanding sponge to remove flaking paint, rust, and caked-on dirt. Vacuum off debris created by wire brushing. The last step is to soak a shop cloth with denatured alcohol and wipe everything clean. The cleaned parts are ready for masking tape.
How does a vise screw work?
A threaded screw, which is connected to the jaws, runs through the body of the vice, and its movement is controlled by a handle, which is located on the outer end of a vice. Pressure is exerted by the handle, through the screw which then moves the sliding jaw.
How do you assemble a bench vise?
2:536:41Installing a Woodworking Vise - YouTubeYouTubeStart of suggested clipEnd of suggested clipThen I glued and clamped it into place if your bench has a thin top you will need to add a spacerMoreThen I glued and clamped it into place if your bench has a thin top you will need to add a spacer block like this or thicker to make the vise level with the bench top instead of cutting a recess into.
Should you grease a vise?
Keep Your Vise Lubricated The advantage of dry lubricant is that it staves off the accumulation of dust and grime much more effectively than wet lubricants.
How do you fix two pieces of metal together?
The brazing method means using a sort of filler metal to connect two metal parts together. ... Soldering is similar to the welding process and is widely utilized in making circuit boards, electronics, and similar items. ... Riveting is used to connect two heavy section metal pieces together.
How do you fix cracked metal without welding?
Another effective way the cracks can be fixed without welding is brazing. Unlike the traditional welding technique used to repair metal items, brazing uses minimal heat to fix your cast iron pieces. This technique is commonly used to correct cracks on cast iron items.
Is there a filler for metal?
Permatex Liquid Metal Filler is an easy-to-use filler that can be drilled, filed, sanded and painted. It forms a long-lasting, metal-tough bond and works on metal, wood, and concrete.
How do you fix small metal parts?
2:5315:41FIX: Welding Tiny Metal Parts (Laptop Hinge Repair) - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd then I cut off a small piece of a sixteenth inch drill bit and then kind of glued everythingMoreAnd then I cut off a small piece of a sixteenth inch drill bit and then kind of glued everything together with the epoxy.
How to repair a broken vise?
The first step in repairing is cleaning and prepping the components of the vise, which are broken prior to welding. Next, take the vise apart completely if required and carefully document it as you dismantle it to make it easier to put back together. Taking a few photos or notes is a great idea, or even bagging individual parts and labeling them.
How to clean a vise after welding?
One of the easiest ways to clean up your vise after welding is by grinding back the weld carefully with a grinder before sanding it. Leave as much as the weld there as possible, but if the component needs to be smooth, then carefully sand it back until it’s flush.
What is vise made of?
Vises are usually made from cast iron and can be welded with high ductile filler like Nickel alloys. The vise needs to be preheated to around 200 degrees before welding to avoid cracking. A repaired vise has a reduced ability to withstand mechanical stress. Therefore a replacement is generally more economically.
How to prevent a cast iron weld from cracking?
Try to weld in small one-inch sections or runs rather than trying to weld the entire piece in one continuous long weld bead. Peening or tapping the weld with enough force to leave a slight indentation can also help to prevent the weld cracking. Start peening from the weld crater backward towards the start of the weld.
What type of iron is used in vises?
Almost all vises are made using a type of cast iron known as ductile cast ir on. While it is one of the most challenging types of cast iron to weld and most time-consuming, it’s not impossible if you take the proper steps and follow procedures as closely as possible.
What is the role of a vise?
You need to remember that the role of any vise is to apply pressure to something and hold it in place securely while you’re working on it. Carefully think about some of the different jobs that you have done with your vise and what the consequences of that vise breaking during a similar job would be.
Can you clean welded parts?
Depending on where the welded component is and its function, you may or may not want to attempt to clean it up. However, it’s not going to look the greatest if you have a pile of weld on your vise, but that won’t make it any less effective if you don’t mind the cosmetics.
Why take jaws off of a vise?
On vises that have removable jaws I normally take those off first because you sometimes have to lean on the screws/bolts pretty hard, and it’s easier when you have the extra mass of the vise to resist the torque.
Where are the pins on a vise?
The nut is also held in place by two 1/4″ dowel rods that are commonly called “pins” and can be seen on the side of the vise near the back. Depending upon the vintage of the vise there can be slight differences.
How to cut a pin in half?
You may have to use a torch, or sawzall with a small blade to cut the pin in half. If you’re lucky, the pin holes line up from one side to the other. If that’s the case, you can use a punch and hammer to drive one pin through to the point it makes contact with the pin on the other side, and drives it out.
How to remove a Wilton nut?
The first thing you’ll need to do is use a dowel or steel rod that will fit through the nut, from front to back, and use that to knock the dust cover out of the end.
What to do if pin holes don't line up?
If the pin holes don’t line up, or you’re not sure, it’s a good idea to pick another method of getting the pins out. Some folks use an allen wrench that just fits inside the nut. They make sure the short end is in the pin hole, and then they tap on the long end with a hammer.
Why don't pins protrude into the center of a nut?
The pins don’t protrude into the center of the nut because that’s where the spindle will be when the vise is closed. Removing the pins is sort of it’s own subject, and might get you using “colorful” language, but it’s not impossible. There are a couple of things to know about removing the pins before you get started.
What is the collar on a Parker vise?
More commonly, vises have an internal collar with a set screw, or a heavy clip on the inside of the slide that needs to be loosened before you can remove the spindle.
Step 1: The Design
The design was pretty much done on the band saw, I cut a piece of 18mm plywood out to fit around the narrowed part of the lead screw boss, radiusing both sides to fit snugly around the shaft.
Step 2: Clamp
The clamp is simple enough, a piece of the metal strapping that is used to strap an item to a pallet, bent in a semicircle to fit the handle shaft and a flat with a hole drilled in it to join it to the wooden block.
Step 3: All Fitted and Tested
This device works in two ways, if left to its own devices when the handle is turned to do up the vice the cam turns under and holds the quick release handle out far enough to engage the nut on the lead screw and the vise closes and clamps.
